NR 423.03(5)(e) (e) Place downtime covers over entrances and exits of conveyorized vapor degreasers immediately after the conveyors and exhausts are shut down and not remove them until just before startup.
NR 423.03(5)(f) (f) Minimize carryout emissions by doing all of the following:
NR 423.03(5)(f)1. 1. Using a drying tunnel, rotating (tumbling) basket or their equivalent.
NR 423.03(5)(f)2. 2. Racking parts for best drainage.
NR 423.03(5)(f)3. 3. Maintaining the vertical conveyor speed at less than 3.3 meters per minute (11 feet per minute).
NR 423.03(5)(g) (g) Follow the requirements of subs. (3) (g) 3. and 4. and (4) (d) and (k).
NR 423.03(5)(h) (h) Minimize entrance and exit openings during operation so that no opening dimension exceeds the smallest physically possible by more than 10 centimeters (4 inches) or by more than 10% of the opening dimension, whichever is smaller.
NR 423.03(5)(i) (i) At startup, turn on the refrigerated condenser and the refrigerated freeboard chiller either simultaneously with or before turning on the sump heater. At shutdown, turn off the sump heater either simultaneously with or before turning off the refrigerated condenser and refrigerated freeboard chiller.
NR 423.03(5)(j) (j) Provide a permanent, conspicuous label summarizing the operating procedures of pars. (e) to (i), and provide supervision or instruction adequate to ensure that the procedures are followed.
NR 423.03(6) (6) Conveyorized non-vapor degreasers.
NR 423.03(6)(a) (a) Control requirements. Except as provided under sub. (2) (a), (b), (f), (h), and (i), the owner or operator of a conveyorized non-vapor degreaser shall do all of the following:
NR 423.03(6)(a)1. 1. Minimize entrance and exit openings during operation so that no opening dimension exceeds the smallest physically possible by more than 20 centimeters (8 inches) or by more than 20% of the opening dimension, whichever is smaller.
NR 423.03(6)(a)2. 2. Install and operate one of the following control systems:
NR 423.03(6)(a)2.a. a. A carbon adsorption system demonstrated to have at least a 95% control efficiency, as measured across the carbon adsorption equipment and averaged over a complete adsorption cycle.
NR 423.03(6)(a)2.b. b. A system, demonstrated to have a control efficiency equivalent to or greater than that described in subd. 2. a., and approved by the department.
NR 423.03(6)(a)3. 3. Provide downtime covers for closing off the entrance and exit during shutdown hours.
NR 423.03(6)(a)4. 4. Place downtime covers over the entrances and exits of conveyorized non-vapor degreasers immediately after the conveyors and exhausts are shut down and not remove them until just before startup.
NR 423.03(6)(a)5. 5. Minimize carryout emissions by:
NR 423.03(6)(a)5.a. a. Use of rollers to remove excess solvent in strip cleaning operations.
NR 423.03(6)(a)5.b. b. Arranging parts for best drainage in mesh belt cleaning operations and other conveyorized non-vapor degreasing operations.
NR 423.03(6)(a)6. 6. Store waste solvent in covered containers and not dispose of waste solvents or transfer it to another person in such a way as to cause greater than 15% of the waste solvent, by weight, to evaporate into the ambient air during the ozone season.
NR 423.03(6)(a)7. 7. Repair solvent leaks immediately, or shut down the degreaser and drain it of all solvent until the leaks are repaired.
NR 423.03(6)(a)8. 8. Minimize entrance and exit openings during operation so that no opening dimension exceeds the smallest physically possible by more than 10 centimeters (4 inches) or by more than 10% of the opening dimension, whichever is smaller.
NR 423.03(6)(a)9. 9. Provide a permanent, conspicuous label, summarizing the operating procedures of subds. 4. to 7., and provide supervision or instruction adequate to ensure that the procedures are followed.
NR 423.03(6)(b) (b) Compliance schedule. The owner or operator of a conveyorized non-vapor degreaser subject to the control requirements of par. (a) 2. shall achieve final compliance on or before May 1, 1988.
NR 423.03(7) (7) Wipe cleaning. Except as provided under sub. (2) (b), (g), and (h), the owner or operator of a wipe cleaning operation shall do all of the following:
NR 423.03(7)(a) (a) Immediately after use, place all rags, or any other porous materials used to apply solvent, in a covered container that is labeled as waste solvent, and handled in accordance with local, state and federal regulations.
NR 423.03(7)(b) (b) Store waste solvent only in covered containers labeled as waste solvent and handled in accordance with local, state and federal regulations.
NR 423.03(7)(c) (c) Follow operating procedures which prevent solvent from dripping from the applicator during solvent application.
NR 423.03(7)(d) (d) Install and operate one of the following emission control systems:
NR 423.03(7)(d)1. 1. A vapor collection system that includes a carbon adsorption system demonstrated to have at least a 90% capture efficiency, and a 90% control efficiency as measured across the carbon adsorption equipment and averaged over a complete adsorption cycle.
NR 423.03(7)(d)2. 2. Use of a solvent with a volatility of less than 2 kPa (0.3 psia) measured at 38°C (100°F).
NR 423.03(7)(d)3. 3. A system demonstrated to have a control efficiency equivalent to or greater than that described in subd. 1. or 2. and approved by the department.
NR 423.03(7)(e) (e) Provide a permanent, conspicuous label, summarizing the operating procedures of pars. (a) to (c), and provide supervision or instruction adequate to ensure that the procedures of pars. (a) to (c) are followed.
NR 423.03(8) (8) Compliance schedule. This subsection applies only to facilities located in Kenosha, Kewaunee, Manitowoc, Milwaukee, Ozaukee, Racine, Sheboygan, Washington, and Waukesha counties.
NR 423.03(8)(a) (a) Previously regulated operations.
NR 423.03(8)(a)1.1. This paragraph applies only to a facility which is in existence on September 1, 1994 and which:
NR 423.03(8)(a)1.a. a. Prior to September 1, 1994 was subject to all requirements of sub. (3), (4), (5), or (6).
NR 423.03(8)(a)1.b. b. Is subject to sub. (3) (h), (i), or (j), (4) (n) to (q), (5) (h), (i) or (j), or (6) (a) 8. or 9. as of September 1, 1994.
NR 423.03(8)(a)2. 2. The owner or operator of any source identified under subd. 1. shall:
NR 423.03(8)(a)2.a. a. Remain in compliance with all requirements of sub. (3), (4), (5), or (6) to which the owner or operator was subject prior to September 1, 1994.
NR 423.03(8)(a)2.b. b. Achieve final compliance with the requirements of sub. (3) (h), (i), or (j), (4) (n) to (q), (5) (h), (i), or (j), or (6) (a) 8. or 9. as soon as practicable, but no later than May 15, 1995.
NR 423.03(8)(b) (b) Previously exempt operations.
NR 423.03(8)(b)1.1. This paragraph applies only to a facility which is in existence on September 1, 1994 and which is subject to requirements under sub. (3) (b) to (g), (4) (c), (5) (c), or (6) (a) 2. as of September 1, 1994 and which prior to September 1, 1994 was exempt from the requirements of sub. (3) (b) to (g) under sub. (2) (c), from the requirements of sub. (4) (c) under sub. (2) (d), from the requirements of sub. (5) (c) under sub. (2) (e), or from the requirements of sub. (6) (a) 2. under sub. (2) (f).
NR 423.03(8)(b)2. 2. The owner or operator of any source identified under subd. 1. shall achieve final compliance with the applicable requirements as soon as practicable, but no later than September 15, 1995.
NR 423.03(8)(c) (c) Wipe cleaning operations.
NR 423.03(8)(c)1.1. This paragraph applies only to a facility which is in existence on September 1, 1994 and which is subject to the requirements of sub. (7) as of September 1, 1994.
NR 423.03(8)(c)2. 2. The owner or operator of any source identified under subd. 1. shall achieve final compliance with the requirements of sub. (7) as soon as practicable, but no later than May 15, 1996.
NR 423.03(9) (9) Equivalent control. Any equivalent control system approved by the department under sub. (3) (d) 3. or (j), (4) (c) 5. or (p), (5) (c) 3., (6) (a) 2. b., or (7) (d) 3. shall be submitted to, and will not become effective for federal purposes until approved by, the administrator as a source-specific revision to the department's state implementation plan for ozone.
NR 423.03(10) (10) Recordkeeping. This subsection applies only to facilities located in Kenosha, Kewaunee, Manitowoc, Milwaukee, Ozaukee, Racine, Sheboygan, Washington, or Waukesha county. As of September 1, 1994, each owner or operator of a degreasing operation that is exempt from the requirements of subs. (3) to (7), under sub. (2) (c) to (g), shall collect and record the information specified in this paragraph, as appropriate to support the exemption. The following information shall be maintained on the facility premises for a minimum of 3 years and shall be made available upon request to an authorized department representative at any time during normal working hours:
NR 423.03(10)(a) (a) A unique name or identification number for each degreaser or wipe cleaning operation.
NR 423.03(10)(b) (b) The volume of solvent used or added per day for each individual degreaser or wipe cleaning operation, in units of gallons.
NR 423.03(10)(c) (c) The VOC emissions, in units of pounds or kilograms per day, from each individual degreaser or wipe cleaning operation.
NR 423.03(10)(d) (d) The density of the solvent used, in units of pounds per gallon.
NR 423.03(10)(e) (e) The VOC content of the solvent, expressed as percent by volume.
NR 423.03 History History: Renum. from NR 154.13 (6) (a) and am. Register, September, 1986, No. 369, eff. 10-1-86; am. (1), (2) (a) (intro.), 2. and (e), (5) (intro.) and (e), cr. (2) (f) and (6), Register, January, 1988, No. 385, eff. 2-1-88; am. (2) (a) (intro.) and (c) and (3) (d) 1., Register, February, 1990, No. 410, eff. 3-1-90; am. (2) (a) 1. and (f), a. (7), Register, December, 1993, No. 456, eff. 1-1-94; am. (1), (2) (a) (intro.), (3) (a) (intro.) and (g) 4., (4) (intro.), (c) 2., (i) and (m), (5) (intro.), (c) 1. and (g), (6) (a) (intro.) and 7., renum. (7) to be (9) and am., cr. (2) (intro.), (g), (h), (3) (h) to (j), (4) (n) to (q), (5) (h) to (j), (6) (a) 8. and 9., (7), (8) and (10), r. and recr. (2) (c) to (f), Register, August, 1994, No. 464, eff. 9-1-94; am. (4) (a) (intro.) and (m), (5) (intro.), (6) (a) (intro.) and (b) (intro.) and (9), r. (6) (b) 1. to 5., Register, December, 1995, No. 480, eff. 1-1-96; am. (1), (2) (intro.), (a) (intro.), (b) (intro.), (3) (intro.), (b) (intro.), (g) (intro.), (h) (intro.), (4) (g) (intro.), (5) (f) (intro.), (6) (a) (intro.), (7) (intro.), (8) (b) 1. (intro.), r. (8) (b) 1. a. to d., Register, December, 1996, No. 492, eff. 1-1-97; cr. (2) (i) and am. (3) (intro.), (4) (intro.), (5) (intro.) and (6) (a) (intro.), Register, March, 1997, No. 495, eff. 4-1-97; am. (2) (g) 2., (4) (c) (intro.), 1., (d), (h), (k), (5) (c) (intro.) and (7) (c), Register, October, 1999, No. 526, eff. 11-1-99.
NR 423.035 NR 423.035Industrial cleaning operations — part 1.
NR 423.035(1)(1)Applicability.
NR 423.035(1)(a)(a) Except as provided in subs. (2) and (9) (a), this section applies to industrial cleaning operations at facilities that are located in Kenosha, Milwaukee, Ozaukee, Racine, Washington, or Waukesha county and have maximum theoretical emissions of VOCs from the facility, excluding any maximum theoretical emissions of VOCs resulting from combustion, or VOCs specifically subject to s. NR 419.05, 419.06, or 419.08, ch. NR 420, 421, or 422, or s. NR 423.03, 423.05, 424.04, or 424.05, of 25 tons per year or more.
NR 423.035 Note Note: To determine the maximum theoretical emissions of VOCs from a facility, excluding any maximum theoretical emissions of VOCs specifically subject to the cited provisions, use the following procedure.
NR 423.035 Note 1. Calculate the maximum theoretical emissions of VOCs from the facility excluding emissions from combustion.
NR 423.035 Note 2. Calculate the maximum theoretical emissions of VOCs from the facility subject to s. NR 419.05, 419.06, or 419.08, ch. NR 420, 421 or 422, or s. NR 423.03, 423.05, 424.04, or 424.05.
NR 423.035 Note 3. Subtract the emissions calculated in step 2 from the emissions calculated in step 1.
NR 423.035 Note 4. If the quantity calculated in step 3 is less than 25 tons per year, then the only requirements of this section that apply to the facility are the recordkeeping requirements of sub. (9) (a).
NR 423.035(1)(b) (b) Except as provided in subs. (2) and (9) (a), this section applies to industrial cleaning operations at facilities that are located in Kewaunee, Manitowoc, or Sheboygan county and have maximum theoretical emissions of VOCs from the facility, excluding any maximum theoretical emissions of VOCs resulting from combustion, or VOCs specifically subject to s. NR 419.05, 419.06, or 419.08, ch. NR 420, 421, or 422, or s. NR 423.03, 423.05, 424.04, or 424.05, of 100 tons per year or more.
NR 423.035 Note Note: To determine the maximum theoretical emissions of VOCs from a facility, excluding any maximum theoretical emissions of VOCs specifically subject to the cited provisions, use the following procedure.
NR 423.035 Note 1. Calculate the maximum theoretical emissions of VOCs from the facility excluding emissions from combustion.
NR 423.035 Note 2. Calculate the maximum theoretical emissions of VOCs from the facility subject to s. NR 419.05, 419.06, or 419.08, ch. NR 420, 421 or 422, or s. NR 423.03, 423.05, 424.04, or 424.05.
NR 423.035 Note 3. Subtract the emissions calculated in step 2 from the emissions calculated in step 1.
NR 423.035 Note 4. If the quantity calculated in step 3 is less than 100 tons per year, then the only requirements of this section that apply to the facility are the recordkeeping requirements of sub. (9) (a).
NR 423.035(2) (2) Exemptions. If any exemption in this subsection is based on an exemption threshold and that threshold is exceeded, the exemption will no longer apply to the facility. The following exemptions are applicable to various provisions of this section:
NR 423.035(2)(a) (a) This section does not apply to:
NR 423.035(2)(a)2. 2. Stripping of cured coatings, cured inks or cured adhesives.
NR 423.035(2)(a)3. 3. Cleaning operations in graphic arts pre-press areas including the cleaning of film processors, color scanners or plate processors, or film cleaning and plate cleaning.
NR 423.035(2)(b) (b) Subsection (3) does not apply to any of the following activities or facilities:
NR 423.035(2)(b)1. 1. Cleaning conducted in conjunction with performance laboratory tests on coatings, adhesives or inks; research and development programs; and laboratory tests in quality assurance laboratories.
NR 423.035(2)(b)2. 2. Cleaning of electrostatic printing and coating application equipment.
NR 423.035(2)(b)3. 3. Medical device and pharmaceutical manufacturing facilities using less than a total of 1.5 gallons per day of VOC-containing solvents and solvent solutions for industrial cleaning operations.
NR 423.035(2)(b)4. 4. Facilities whose aggregate use of solvent and solvent solutions which do not comply with the applicable VOC content limits in sub. (3) and of any coatings and inks exempt under s. NR 422.03 (7) does not exceed 55 gallons during any 12 consecutive months at the facility.
NR 423.035(2)(c) (c) Subsections (3) and (7) do not apply to cleaning with aerosol product if 160 fluid ounces or less of VOC-containing aerosol product are used per day for industrial cleaning operations, per facility.
NR 423.035(2)(d) (d) Subsection (7) does not apply to cleaning with solvents or solvent solutions in spray bottles or containers described in sub. (4) (b).
NR 423.035(2)(e) (e) Subsection (7) does not apply to the cleaning of the nozzle tips of automated spray equipment systems, except for robotic systems that are programmed to spray into a closed container.
NR 423.035(2)(f) (f) Subsection (7) does not apply to automatically applied blanket or roller wash.
NR 423.035(2)(g) (g) Subsections (4) to (8) do not apply to cleaning which uses solvents or solvent solutions containing no more than 0.05 kilograms of VOC per liter.
NR 423.035(2)(h) (h) Subsections (3), (6), (7), and (8) do not apply to digital printing.
NR 423.035(3) (3) Solvent and solvent solution requirements. Except as provided under sub. (6), no owner or operator of a facility may cause, allow or permit the use of a solvent or solvent solution for industrial cleaning operations on and after January 1, 2002 unless the VOC content of the solvent or solvent solution is less than or equal to the applicable VOC content listed in Table 1 for the respective cleaning operation. - See PDF for table PDF
NR 423.035(4) (4) Cleaning devices and methods requirements. Except as provided under sub. (6), on or after January 1, 2002, the owner or operator of a facility shall comply with the following requirements associated with the identified cleaning devices or methods when using solvents or solvent solutions:
NR 423.035(4)(a) (a) Physically rub a surface with a porous applicator such as a rag, paper, sponge, or a cotton swab moistened with solvent or solvent solution.
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Published under s. 35.93, Stats. Updated on the first day of each month. Entire code is always current. The Register date on each page is the date the chapter was last published.