INTRODUCTION
The ASME B31 Code for Pressure Piping consists of a number of individually published Sections, each an American National Standard, under the direction of ASME Committee B31, Code for Pressure Piping.
Rules for each Section have been developed considering the need for application of specific requirements for various types of pressure piping. Applications considered for each Code Section include:
B31.1 Power Piping: piping typically found in electric power generating stations, in industrial and institutional plants, geothermal heating systems, and central and district heating and cooling systems;
B31.3 Process Piping: piping typically found in petroleum refineries, chemical, pharmaceutical, textile, paper, semiconductor, and cryogenic plants, and related processing plants and terminals;
B31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and Other Liquids: piping transporting products which are predominately liquid between plants and terminals and within terminals, pumping, regulating, and metering stations;
B31.5 Refrigeration Piping: piping for refrigerants and secondary coolants;
B31.8 Gas Transportation and Distribution Piping Systems: piping transporting products which are predominately gas between sources and terminals, including compressor, regulating, and metering stations; and gas gathering pipelines;
B31.9 Building Services Piping: piping typically found in industrial, institutional, commercial, and public buildings, and in multi-unit residences, which does not require the range of sizes, pressures, and temperatures covered in B31.1;
B31.11 Slurry Transportation Piping Systems: piping transporting aqueous slurries between plants and terminals and within terminals, pumping, and regulating stations.
B31.12 Hydrogen Piping and Pipelines: piping in gaseous and liquid hydrogen service, and pipelines in gaseous hydrogen service.
This is the B31.1 Power Piping Code Section. Hereafter, in this Introduction and in the text of this Code Section B31.1, where the word Code is used without specific identification, it means this Code Section.
It is the owner’s responsibility to select the Code Section which most nearly applies to a proposed piping installation. Factors to be considered by the owner include: limitations of the Code Section; jurisdictional requirements; and the applicability of other codes and standards. All applicable requirements of the selected Code Section shall be met. For some installations, more than one Code Section may apply to different parts of the installation. The owner is also responsible for imposing requirements supplementary to those of the selected Code Section, if necessary, to assure safe piping for the proposed installation.
Certain piping within a facility may be subject to other codes and standards, including but not limited to:
ASME Boiler and Pressure Vessel Code, Section III: nuclear power piping;
ANSI Z223.1 National Fuel Gas Code: piping for fuel gas from the point of delivery to the connection of each fuel utilization device;
NFPA Fire Protection Standards: fire protection systems using water, carbon dioxide, halon, foam, dry chemical, and wet chemicals;
NFPA 99 Health Care Facilities: medical and laboratory gas systems;
NFPA 8503 Standard for Pulverized Fuel Systems: piping for pulverized coal from the coal mills to the burners;
Building and plumbing codes, as applicable, for potable hot and cold water, and for sewer and drain systems.
The Code sets forth engineering requirements deemed necessary for safe design and construction of pressure piping. While safety is the basic consideration, this factor alone will not necessarily govern the final specifications for any piping system. The designer is cautioned that the Code is not a design handbook; it does not do away with the need for the designer or for competent engineering judgment.
To the greatest possible extent, Code requirements for design are stated in terms of basic design principles and formulas. These are supplemented as necessary with specific requirements to assure uniform application of principles and to guide selection and application of piping elements. The Code prohibits designs and practices known to be unsafe and contains warnings where caution, but not prohibition, is warranted.
The specific design requirements of the Code usually revolve around a simplified engineering approach to a subject. It is intended that a designer capable of applying more complete and rigorous analysis to special or unusual problems shall have latitude in the development of such designs and the evaluation of complex or combined stresses. In such cases the designer is responsible for demonstrating the validity of his approach.
This Code Section includes the following:
(a) references to acceptable material specifications and component standards, including dimensional requirements and pressure-temperature ratings
(b) requirements for design of components and assemblies, including pipe supports
(c) requirements and data for evaluation and limitation of stresses, reactions, and movements associated with pressure, temperature changes, and other forces
(d) guidance and limitations on the selection and application of materials, components, and joining methods
(e) requirements for the fabrication, assembly, and erection of piping
(f) requirements for examination, inspection, and testing of piping
(g) requirements for operation and maintenance of piping systems
It is intended that this Edition of Code Section B31.1 and any subsequent Addenda not be retroactive. Unless agreement is specifically made between contracting parties to use another issue, or the regulatory body having jurisdiction imposes the use of another issue, the latest Edition and Addenda issued at least 6 months prior to the original contract date for the first phase of activity covering a piping system or systems shall be the governing document for all design, materials, fabrication, erection, examination, and testing for the piping until the completion of the work and initial operation.
Users of this Code are cautioned against making use of revisions without assurance that they are acceptable to the proper authorities in the jurisdiction where the piping is to be installed.
Code users will note that clauses in the Code are not necessarily numbered consecutively. Such discontinuities result from following a common outline, insofar as practicable, for all Code Sections. In this way, corresponding material is correspondingly numbered in most Code Sections, thus facilitating reference by those who have occasion to use more than one Section.
The Code is under the direction of ASME Committee B31, Code for Pressure Piping, which is organized and operates under procedures of The American Society of Mechanical Engineers which have been accredited by the American National Standards Institute. The Committee is a continuing one, and keeps all Code Sections current with new developments in materials, construction, and industrial practice. Addenda are issued periodically. New editions are published at intervals of two to five years.
When no Section of the ASME Code for Pressure Piping, specifically covers a piping system, at his discretion the user may select any Section determined to be generally applicable. However, it is cautioned that supplementary requirements to the Section chosen may be necessary to provide for a safe piping system for the intended application. Technical limitations of the various Sections, legal requirements, and possible applicability of other codes or standards are some of the factors to be considered by the user in determining the applicability of any Section of this Code.
The Committee has established an orderly procedure to consider requests for interpretation and revision of Code requirements. To receive consideration, inquiries must be in writing and must give full particulars (see Mandatory Appendix H covering preparation of technical inquiries). The Committee will not respond to inquiries requesting assignment of a Code Section to a piping installation.
The approved reply to an inquiry will be sent directly to the inquirer. In addition, the question and reply will be published as part of an Interpretation Supplement issued to the applicable Code Section.
A Case is the prescribed form of reply to an inquiry when study indicates that the Code wording needs clarification or when the reply modifies existing requirements of the Code or grants permission to use new materials or alternative constructions. The Case will be published as part of a Case Supplement issued to the applicable Code Section.
The ASME B31 Standards Committee took action to eliminate Code Case expiration dates effective September 21, 2007. This means that all Code Cases in effect as of this date will remain available for use until annulled by the ASME B31 Standards Committee.
Materials are listed in the Stress Tables only when sufficient usage in piping within the scope of the Code has been shown. Materials may be covered by a Case. Requests for listing shall include evidence of satisfactory usage and specific data to permit establishment of allowable stresses, maximum and minimum temperature limits, and other restrictions. Additional criteria can be found in the guidelines for addition of new materials in the ASME Boiler and Pressure Vessel Code, Section II and Section VIII, Division 1, Appendix B. (To develop usage and gain experience, unlisted materials may be used in accordance with para. 123.1.)
Requests for interpretation and suggestions for revision should be addressed to the Secretary, ASME B31 Committee, Three Park Avenue, New York, NY 10016-5990.
POWER PIPING
Chapter I
SCOPE AND DEFINITIONS
100 GENERAL
This Power Piping Code is one of several Sections of the American Society of Mechanical Engineers Code for Pressure Piping, B31. This Section is published as a separate document for convenience.
Standards and specifications specifically incorporated by reference into this Code are shown in Table 126.1. It is not considered practical to refer to a dated edition of each of the standards and specifications in this Code. Instead, the dated edition references are included in an Addenda and will be revised yearly.
100.1 Scope
Rules for this Code Section have been developed considering the needs for applications which include piping typically found in electric power generating stations, in industrial and institutional plants, geothermal heating systems, and central and district heating and cooling systems.
100.1.1 This Code prescribes requirements for the design, materials, fabrication, erection, test, inspection, operation, and maintenance of piping systems.
Piping as used in this Code includes pipe, flanges, bolting, gaskets, valves, relief devices, fittings, and the pressure containing portions of other piping components, whether manufactured in accordance with Standards listed in Table 126.1 or specially designed. It also includes hangers and supports and other equipment items necessary to prevent overstressing the pressure containing components.
Rules governing piping for miscellaneous appurtenances, such as water columns, remote water level indicators, pressure gages, gage glasses, etc., are included within the scope of this Code, but the requirements for boiler appurtenances shall be in accordance with Section I of the ASME Boiler and Pressure Vessel Code, PG-60.
The users of this Code are advised that in some areas legislation may establish governmental jurisdiction over the subject matter covered by this Code. However, any such legal requirement shall not relieve the owner of his inspection responsibilities specified in para. 136.1.
100.1.2 Power piping systems as covered by this Code apply to all piping and their component parts except as excluded in para. 100.1.3. They include but are not limited to steam, water, oil, gas, and air services.
(A) This Code covers boiler external piping as defined below for power boilers and high temperature, high pressure water boilers in which: steam or vapor is generated at a pressure of more than 15 psig [100 kPa (gage)]; and high temperature water is generated at pressures exceeding 160 psig [1 103 kPa (gage)] and/or temperatures exceeding 250°F (120°C).
Boiler external piping shall be considered as that piping which begins where the boiler proper terminates at
(1) the first circumferential joint for welding end connections; or
(2) the face of the first flange in bolted flanged connections; or
(3) the first threaded joint in that type of connection; and which extends up to and including the valve or valves required by para. 122.1.
The terminal points themselves are considered part of the boiler external piping. The terminal points and piping external to power boilers are illustrated by Figs. 100.1.2(A), l00.1.2(B), and l00.1.2(C).
Piping between the terminal points and the valve or valves required by para. 122.1 shall be provided with Data Reports, inspection, and stamping as required by Section I of the ASME Boiler and Pressure Vessel Code. All welding and brazing of this piping shall be performed by manufacturers or contractors authorized to use the appropriate symbol shown in Figs. PG-105.1 through PG-105.3 of Section I of the ASME Boiler and Pressure Vessel Code. The installation of boiler external piping by mechanical means may be performed by an organization not holding a Code symbol stamp. However, the holder of a valid S, A, or PP Certificate of Authorization shall be responsible for the documentation and hydrostatic test, regardless of the method of assembly. The quality control system requirements of Section I of the ASME Boiler and Pressure Vessel Code shall apply. These requirements are shown in Appendix J of this Code.
The valve or valves required by para. 122.1 are part of the boiler external piping, but do not require ASME Boiler and Pressure Vessel Code, Section I inspection and stamping except for safety, safety relief, and relief valves; see para. 107.8.2. Refer to PG-11.
Pipe connections meeting all other requirements of this Code but not exceeding NPS ½ may be welded to pipe or boiler headers without inspection and stamping required by Section I of the ASME Boiler and Pressure Vessel Code.
(B) Nonboiler external piping includes all the piping covered by this Code except for that portion defined above as boiler external piping.
100.1.3 This Code does not apply to the following:
(A) economizers, heaters, pressure vessels, and components covered by Sections of the ASME Boiler and Pressure Vessel Code
(B) building heating and distribution steam and condensate piping designed for 15 psig [100 kPa (gage)] or less, or hot water heating systems designed for 30 psig [200 kPa (gage)] or less
(C) piping for hydraulic or pneumatic tools and their components downstream of the first block or stop valve off the system distribution header
(D) piping for marine or other installations under Federal control
(E) towers, building frames, tanks, mechanical equipment, instruments, and foundations
104.1.3 Straight Pipe Under External Pressure. For determining wall thickness and stiffening requirements for straight pipe under external pressure, the procedures outlined in UG-28, UG-29, and UG-30 of Section VIII, Division 1 of the ASME Boiler and Pressure Vessel Code shall be followed.
104.2 Curved Segments of Pipe
104.2.1 Pipe Bends. Pipe bends shall be subject to the following limitations:
(A) The minimum wall thickness shall meet the requirements of para. 102.4.5 and the fabrication requirements of para. 129.
(B) Limits on flattening and buckling at bends may be specified by design, depending upon the service, the material, and the stress level involved. Where limits on flattening and buckling are not specified by design, the requirements of para. 129.1 shall be met.
104.2.2 Elbows. Elbows manufactured in accordance with the standards listed in Table 126.1 are suitable for use at the pressure-temperature ratings specified by such standards, subject to the requirements of para. 106.
104.3 Intersections
104.3.1 Branch Connections
(A) This paragraph gives rules governing the design of branch connections to sustain internal and external pressure in cases where the axes of the branch and the run intersect, and the angle between the axes of the branch and of the run is between 45 deg and 90 deg, inclusive.
Branch connections in which the smaller angle between the axes of the branch and the run is less than 45 deg or branch connections where the axes of the branch and the run do not intersect impose special design and fabrication problems. The rules given herein may be used as a guide, but sufficient additional strength must be provided to assure safe service. Such branch connections shall be designed to meet the requirement of para. 104.7.
(B) Branch connections in piping may be made from materials listed in Appendix A by the use of the following:
(B.1) fittings, such as tees, laterals, and crosses made in accordance with the applicable standards listed in Table 126.1 where the attachment of the branch pipe to the fitting is by butt welding, socket welding, brazing, soldering, threading, or by a flanged connection.
(B.2) weld outlet fittings, such as cast or forged nozzles, couplings and adaptors, or similar items where the attachment of the branch pipe to the fitting is by butt welding, socket welding, threading, or by a flanged connection. Such weld outlet fittings are attached to the run by welding similar to that shown in Fig. 127.4.8 (E) or Fig. 127.4.8 (F), as applicable. MSS SP-97 may be used for design and manufacturing standards for integrally reinforced forged branch outlet fittings. Couplings are restricted to a maximum of NPS 3.
(B.3) extruded outlets at right angles to the run pipe, in accordance with (G) below, where the attachment of the branch pipe is by butt welding.