NR 466.07(4)(a)(a) To demonstrate the overall organic HAP control efficiency required under
sub. (3) (g), or the organic HAP emission limitation requirements in
sub. (3) (h) to
(j), each owner or operator using a solvent recovery device to control emissions shall do one of the following:
NR 466.07(4)(a)1.
1. Perform a liquid-liquid material balance for each month according to the following procedures:
NR 466.07(4)(a)1.a.
a. Measure the mass of each ink, coating, varnish, adhesive, primer, solvent and other material applied on the press or group of presses controlled by a common solvent recovery device during the month.
NR 466.07(4)(a)1.b.
b. If demonstrating compliance with
sub. (2) (b),
(c) or
(d), determine the organic HAP content of each ink, coating, varnish, adhesive, primer, solvent and other material applied during the month following the procedure in
s. NR 466.09 (2) (b).
NR 466.07(4)(a)1.c.
c. Determine the volatile matter content of each ink, coating, varnish, adhesive, primer, solvent and other material applied during the month following the procedure in
s. NR 466.09 (3) (b).
NR 466.07(4)(a)1.d.
d. If demonstrating compliance with
sub. (2) (c) or
(d), determine the solids content of each ink, coating, varnish, adhesive, primer, solvent and other material applied during the month following the procedure in
s. NR 466.09 (3) (b).
NR 466.07(4)(a)1.e.
e. Install, calibrate, maintain and operate according to the manufacturer's specifications, a device that indicates the cumulative amount of volatile matter recovered by the solvent recovery device on a monthly basis. The device shall be initially certified by the manufacturer to be accurate to within
+ 2.0%.
NR 466.07(4)(a)1.g.
g. Calculate the volatile matter collection and recovery efficiency, R
v, using Equation 9.
(Equation 10)
NR 466.07(4)(a)1.i.
i. If demonstrating compliance with
sub. (2) (c), calculate the organic HAP emission rate based on solids applied, L, using Equation 11.
NR 466.07(4)(a)1.j.
j. If demonstrating compliance with
sub. (2) (b), calculate the organic HAP emission rate based on material applied, S, using Equation 12.
NR 466.07(4)(a)2.
2. Conduct continuous emission monitoring of the control device, conduct an initial performance test of capture efficiency, and continuously monitor a site specific operating parameter to assure capture efficiency according to the following procedures:
NR 466.07(4)(a)2.a.
a. If demonstrating compliance with
sub. (2) (b),
(c) or
(d), measure the mass of each ink, coating, varnish, adhesive, primer, solvent and other material applied on the press or group of presses controlled by a common control device during the month.
NR 466.07(4)(a)2.b.
b. If demonstrating compliance with
sub. (2) (b),
(c) or
(d), determine the organic HAP content of each ink, coating, varnish, adhesive, primer, solvent and other material applied during the month following the procedure in
s. NR 466.09 (2) (b).
NR 466.07(4)(a)2.c.
c. Install continuous emission monitors to determine the total organic volatile matter mass flow rate at both the inlet to and the outlet from the control device, and calculate the percent efficiency (E) of the control device for each month.
NR 466.07(4)(a)2.d.
d. If demonstrating compliance with
sub. (2) (c) or
(d), determine the solids content of each ink, coating, varnish, adhesive, primer, solvent and other material applied during the month following the procedure in
s. NR 466.09 (3) (b).
NR 466.07(4)(a)2.e.
e. Install, calibrate, operate and maintain the instrumentation necessary to measure continuously the site-specific operating parameter established in accordance with
s. NR 466.10 (6) whenever a product and packaging rotogravure or wide-web flexographic printing press is operated.
NR 466.07(4)(a)2.g.
g. Calculate the overall organic HAP control efficiency, (R), achieved for each month using Equation 13.
NR 466.07(4)(a)2.h.
h. If demonstrating compliance with
sub. (2) (b),
(c) or
(d), calculate the organic HAP emitted during the month, H, for each month using Equation 14.
(Equation 14)
NR 466.07(4)(a)2.i.
i. If demonstrating compliance with
sub. (2) (c), calculate the organic HAP emission rate based on solids applied, L, using Equation 15.
NR 466.07(4)(a)2.j.
j. If demonstrating compliance with
sub. (2) (b), calculate the organic HAP emission rate based on material applied, S, using Equation 16.
NR 466.07(4)(b)1.1. Under
par. (a) 1., the affected source is in compliance with an emission limitation if one of the following is satisfied:
NR 466.07(4)(b)1.a.
a. The organic volatile matter collection and recovery efficiency, R
v, is 95% or greater.
NR 466.07(4)(b)1.b.
b. The organic HAP emission rate based on solids applied, L, is 0.20 kg (0.20 lb) organic HAP per kg (lb) solids applied or less.
NR 466.07(4)(b)1.c.
c. The organic HAP emission rate based on material applied, S, is 0.04 kg (0.04 lb) organic HAP per kg (lb) material applied or less.
NR 466.07(4)(b)1.d.
d. The organic HAP emitted during the month, H, is less than the calculated allowable organic HAP, H
a, as determined using
sub. (6).
NR 466.07(4)(b)2.
2. Under
par. (a) 2., the affected source is in compliance with an emission limitation if the capture system operating parameter is operated at an average value greater than or less than, as appropriate, the operating parameter value established in accordance with
s. NR 466.10 (6) for each 3 hour period, and one of the following is satisfied:
NR 466.07(4)(b)2.a.
a. The organic volatile matter collection and recovery efficiency, R
v, is 95% or greater.
NR 466.07(4)(b)2.b.
b. The organic HAP emission rate based on solids applied, L, is 0.20 kg (0.20 lb) organic HAP per kg (lb) solids applied or less.
NR 466.07(4)(b)2.c.
c. The organic HAP emission rate based on material applied, S, is 0.04 kg (0.04 lb) organic HAP per kg (lb) material applied or less.
NR 466.07(4)(b)2.d.
d. The organic HAP emitted during the month, H, is less than the calculated allowable organic HAP, H
a, as determined using
sub. (6).
NR 466.07(5)(a)(a) To demonstrate the overall organic HAP control efficiency required under
sub. (3) (g) or the organic HAP emission limitation requirements in
sub. (3) (h) to
(j), each owner or operator using an oxidizer to control emissions shall do one of the following:
NR 466.07(5)(a)1.
1. Conduct initial performance tests of capture efficiency and control device efficiency and continuously monitor capture system and control device operating parameters according to the following procedures:
NR 466.07(5)(a)1.d.
d. If demonstrating compliance with
sub. (2) (b),
(c) or
(d), measure the mass of each ink, coating, varnish, adhesive, primer, solvent and other material applied on the press or group of presses controlled by a common solvent recovery device during the month.
NR 466.07(5)(a)1.e.
e. If demonstrating compliance with
sub. (2) (b),
(c) or
(d), determine the organic HAP content of each ink, coating, varnish, adhesive, primer, solvent and other material applied during the month following the procedure in
s. NR 466.09 (2) (b).
NR 466.07(5)(a)1.f.
f. If demonstrating compliance with
sub. (2) (c) or
(d), determine the solids content of each ink, coating, varnish, adhesive, primer, solvent and other material applied during the month following the procedure in
s. NR 466.09 (3) (b).
NR 466.07(5)(a)1.j.
j. Install, calibrate, operate and maintain the instrumentation necessary to measure continuously the site-specific operating parameters established in accordance with
s. NR 466.10 (5) and
(6) whenever a product and packaging rotogravure or wide-web flexographic press is operating.
NR 466.07(5)(a)2.
2. Conduct continuous emission monitoring of the control device, conduct an initial performance test of capture efficiency, and continuously monitor a site specific operating parameter to assure capture efficiency in accordance with the requirements in
sub. (4) (a) 2.
NR 466.07(5)(b)1.1. Under
par. (a) 1., the affected source is in compliance with an emission limitation if the oxidizer is operated such that the average operating parameter value is greater than the operating parameter value established in accordance with
s. NR 466.10 (5) for each 3-hour period, and the capture system operating parameter is operated at an average value greater than or less than, as appropriate, the operating parameter value established in accordance with
s. NR 466.10 (6) for each 3-hour period, and one of the following is satisfied:
NR 466.07(5)(b)1.b.
b. The organic HAP emission rate based on solids applied, L, is 0.20 kg (0.20 lb) organic HAP per kg (lb) solids applied or less.
NR 466.07(5)(b)1.c.
c. The organic HAP emission rate based on material applied, S, is 0.04 kg (0.04 lb) organic HAP per kg (lb) material applied or less.
NR 466.07(5)(b)1.d.
d. The organic HAP emitted during the month, H, is less than the calculated allowable organic HAP, H
a, as determined using
sub. (6).
NR 466.07(6)
(6) Calculating monthly allowable hap emissions (H
a). Owners or operators shall calculate the monthly allowable HAP emissions, H
a, as required under
sub. (3) (f),
(4) (b) 1. d. or
2. d., or
(5) (b) 1. d., according to the following procedures:
NR 466.07(6)(a)
(a) Determine the as-purchased mass of each ink, coating, varnish, adhesive, primer and other solids-containing material applied each month, M
i.
NR 466.07(6)(b)
(b) Determine the as-purchased solids content of each ink, coating, varnish, adhesive, primer and other solids-containing material applied each month, in accordance with
s. NR 466.09 (3) (b), C
si.
NR 466.07(6)(c)
(c) Determine the as-purchased mass fraction of each ink, coating, varnish, adhesive, primer and other solids-containing material which was applied at 20% by weight or greater solids content, on an as-applied basis, G
i.
NR 466.07(6)(d)
(d) Determine the total mass of each solvent, diluent, thinner or reducer added to materials which were applied at less than 20% by weight solids content, on an as-applied basis, each month, M
Lj.
NR 466.07(6)(e)
(e) Calculate the monthly allowable HAP emissions, H
a, using Equation 17.
NR 466.07(7)
(7) Operating more than one capture system or control device, or one or more never-controlled or intermittently-controllable work stations. This subsection applies to owners or operators of product and packaging rotogravure or wide-web flexographic printing presses operating more than one capture system, more than one control device, one or more never-controlled work stations, or one or more intermittently-controllable work stations.
NR 466.07(7)(a)
(a) The owner or operator of each solvent recovery system used to control one or more product and packaging rotogravure or wide-web flexographic presses for which the owner or operator chooses to perform a liquid-liquid material balance under
sub. (4) (a) 1. shall determine the organic HAP emissions for those presses controlled by that solvent recovery system according to one of the following:
NR 466.07(7)(a)2.
2. In accordance with
subs. (4) (a) 1. b.,
c.,
e. and
f. and
(8), if the presses controlled by that solvent recovery system have one or more never-controlled or intermittently-controllable work stations.
NR 466.07(7)(b)
(b) The owner or operator of each solvent recovery system used to control one or more product and packaging rotogravure or wide-web flexographic presses, for which the owner or operator chooses to conduct continuous emission monitoring of the control device, conduct an initial test of capture efficiency, and continuously monitor a site specific operating parameter to assure capture efficiency under
sub. (4) (a) 2., shall do both of the following:
NR 466.07(7)(b)1.
1. For each capture system delivering emissions to that solvent recovery system, monitor an operating parameter established in accordance with
s. NR 466.10 (6) to assure capture system efficiency.
NR 466.07(7)(b)2.
2. Determine the organic HAP emissions for those presses served by each capture system delivering emissions to that solvent recovery system according to one of the following:
NR 466.07(7)(b)2.b.
b. In accordance with
subs. (4) (a) 2. b.,
c. and
e. to
g. and
(8), if the presses served by that capture system have one or more never-controlled or intermittently-controllable work stations.
NR 466.07(7)(c)
(c) The owner or operator of each oxidizer used to control emissions from one or more product and packaging rotogravure or wide-web flexographic presses, for which the owner or operator chooses to conduct performance tests of capture efficiency and control device efficiency and continuously monitor capture system and control device operating parameters under
sub. (5) (a) 1., shall do all of the following:
NR 466.07(7)(c)2.
2. For each capture system delivering emissions to that oxidizer, monitor an operating parameter established in accordance with
s. NR 466.10 (6) to assure capture efficiency.
NR 466.07(7)(c)3.
3. Determine the organic HAP emissions for those presses served by each capture system delivering emissions to that oxidizer according to one of the following:
NR 466.07(7)(c)3.b.
b. In accordance with
subs. (5) (a) 1. a. to
c. and
e. and
(8), if the presses served by that capture system have one or more never-controlled or intermittently-controllable work stations.
NR 466.07(7)(d)
(d) The owner or operator of each oxidizer used to control emissions from one or more product and packaging rotogravure or wide-web flexographic presses, for which the owner or operator chooses to conduct continuous emission monitoring of the control device, conduct an initial performance test of capture efficiency and continuously monitor a site specific operating parameter to assure capture efficiency under
sub. (5) (a) 2., shall do both of the following:
