(1) a heat input of 200,000 Btu/hr (58.6 kW);
(2) a water temperature of 210°F (99°C);
(3) a nominal water containing capacity of 120 gal (450 L);
(h) vessels not exceeding the design pressure, at the top of the vessel, (see 3.2) limitations below, with no limitation on size [see UG-28(f), 9-l(c)]:
(1) vessels having an internal or external pressure not exceeding 15 psi (100 kPa);
(2) combination units having an internal or external pressure in each chamber not exceeding 15 psi (100 kPa) and differential pressure on the common elements not exceeding 15 psi (100 kPa) [see UG-19(a)];
(i) vessels having an inside diameter, width, height, or cross section diagonal not exceeding 6 in. (152 mm), with no limitation on length of vessel or pressure;
U-1(d) The rules of this Division have been formulated on the basis of design principles and construction practices applicable to vessels designed for pressures not exceeding 3000 psi (20 MPa). For pressures above 3000 psi (20 MPa), deviations from and additions to these rules usually are necessary to meet the requirements of design principles and construction practices for these higher pressures. Only in the event that after having applied these additional design principles and construction practices the vessel still complies with all of the requirements of this Division may it be stamped with the applicable Code symbol.
U-1(e) In relation to the geometry of pressure containing parts, the scope of this Division shall include the following:
U-1(e)(1) where external piping; other pressure vessels including heat exchangers; or mechanical devices, such as pumps, mixers, or compressors, are to be connected to the vessel:
(a) the welding end connection for the first circumferential joint for welded connections [see UW-13(g)];
(b) the first threaded joint for screwed connections;
(c) the face of the first flange for bolted, flanged connections;
(d) the first sealing surface for proprietary connections or fittings;
U-1(e)(2) where nonpressure parts are welded directly to either the internal or external pressure retaining surface of a pressure vessel, this scope shall include the design, fabrication, testing, and material requirements established for nonpressure part attachments by the applicable paragraphs of this Division;
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U-1(e)(3) pressure retaining covers for vessel openings, such as manhole and handhole covers;
U-1(e)(4) the first sealing surface for proprietary fittings or components for which rules are not provided by this Division, such as gages, instruments, and nonmetallic components.
U-1(f) The scope of the Division includes provisions for pressure relief devices necessary to satisfy the requirements of UG-125 through UG-137 and Appendix 11.
U-1(g)(1) Unfired steam boilers shall be constructed in accordance with the rules of Section I or this Division [see UG- 125(b) and UW-2(c)].
U-1(g)(2) The following pressure vessels in which steam is generated shall not be considered as unfired steam boilers, and shall be constructed in accordance with the rules of this Division:
U-1(g)(2)(a) vessels known as evaporators or heat exchangers;
U-1(g)(2)(b) vessels in which steam is generated by the use of heat resulting from operation of a processing system containing a number of pressure vessels such as used in the manufacture of chemical and petroleum products;
U-1(g)(2)(c) vessels in which steam is generated but not withdrawn for external use.
U-1(h) Pressure vessels or parts subject to direct firing from the combustion of fuel (solid, liquid, or gaseous), which are not within the scope of Sections I, III, or IV may be constructed in accordance with the rules of this Division [see UW-2(d)].
U-1(i) Gas fired jacketed steam kettles with jacket operating pressures not exceeding 50 psi (345 kPa) may be constructed in accordance with the rules of this Division (see Appendix 19).
U-1(j) Pressure vessels exclusive of those covered in U-l(c), U-l(g), U-l(h), and U-l(i) that are not required by the rules of this Division to be fully radiographed, which are not provided with quick actuating closures (see UG-35), and that do not exceed the following volume and pressure limits may be exempted from inspection by Inspectors, as defined in UG-91, provided that they comply in all other respects with the requirements of this Division:
U-1(j)(1) 5 cu ft (0.14 m3) in volume and 250 psi (1.7 MPa) design pressure; or
U-1(j)(2) 3 cu ft (0.08 m3) in volume and 350 psi (2.4 MPa) design pressure;
U-1(j)(3) 1½ cu ft (0.04 m3) in volume and 600 psi (4.1 MPa) design pressure.
In an assembly of vessels, the limitations in (1) through (3) above apply to each vessel and not the assembly as a whole. Straight line interpolation for intermediate volumes and design pressures is permitted. Vessels fabricated in accordance with this rule shall be marked with the “UM" Symbol in Fig. UG-116 sketch (b) and with the data required in UG-116. Certificates of Compliance shall satisfy the requirements of UG-120(a).
U-1 (k) The degree of nondestructive examination(s) and the acceptance standards beyond the requirements of this Division shall be a matter of prior agreement between the Manufacturer and user or his designated agent.
GENERAL
U-2 GENERAL
(a) The user or his designated agent
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startup and shutdown, and abnormal conditions which may become a governing design consideration (see UG-22).
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(1) the need for corrosion allowances;
(2) the definition of lethal services. For example, see UW-2(a).
(3) the need for postweld heat treatment beyond the requirements of this Division and dependent on service conditions;
(4) for pressure vessels in which steam is generated, or water is heated [see U-l(g) and (h)], the need for piping, valves, instruments, and fittings to perform the functions covered by PG-59 through PG-61 of Section I.
(1) The Manufacturer of any vessel or part to be marked with the Code Symbol has the responsibility of complying with all of the applicable requirements of this Division and, through proper certification, of assuring that all work done by others also complies. The vessel or part Manufacturer shall have available for the Inspector's review the applicable design calculations. See 10-5 and 10-15(d).
(2) Some types of work, such as forming, nondestructive examination, and heat treating, may be performed by others (for welding, see UW-26 and UW-31). It is the vessel or part Manufacturer's responsibility to ensure that all work so performed complies with all the applicable requirements of this Division. After ensuring Code compliance, the vessel or part may be Code stamped by the appropriate Code stamp holder after acceptance by the Inspector.
(c) A vessel may be designed and constructed using any combination of the methods of fabrication and the classes of materials covered by this Division provided the rules applying to each method and material are complied with and the vessel is marked as required by UG-116.
(d) When the strength of any part cannot be computed with a satisfactory assurance of safety, the rules provide procedures for establishing its maximum allowable working pressure.
(e) It is the duty of the Inspector to make all of the inspections specified by the rules of this Division, and of monitoring the quality control and the examinations made by the Manufacturer. He shall make such other inspections as in his judgment are necessary to permit him to certify that the vessel has been designed and constructed in accordance with the requirements. The Inspector has the duty of verifying that the applicable calculations have been made and are on file at Manufacturer's plant at the time the Data Report is signed. Any questions concerning the calculations raised by the Inspector must be resolved. See UG-90(c)(l).
(f) The rules of this Division shall serve as the basis for the Inspector to:
(1) perform the required duties;
(2) authorize the application of the Code Symbol;
(3) sign the Certificate of Shop (or Field Assembly) Inspection.
(g) This Division of Section VIII does not contain rules to cover all details of design and construction. Where complete details are not given, it is intended that the Manufacturer, subject to the acceptance of the Inspector, shall provide details of design and construction which will be as safe as those provided by the rules of this Division.
(h) Field assembly of vessels constructed to this Division may be performed as follows.
(1) The Manufacturer of the vessel completes the vessel in the field, completes the Form U-1 or U-1A Manufacturer's Data Report, and stamps the vessel.
(2) The Manufacturer of parts of a vessel to be completed in the field by some other party stamps these parts in accordance with Code rules and supplies the Form U-2 or U-2A Manufacturer's Partial Data Report to the other party. The other party, who must hold a valid U Certificate of Authorization, makes the final assembly, required NDE, final pressure test; completes the Form U-1 or U-1A Manufacturer's Data Report; and stamps the vessel.
(3) The field portion of the work is completed by a holder of a valid U Certificate of Authorization other than the vessel Manufacturer. The stamp holder performing the field work is required to supply a Form U-2 or U-2A Manufacturer's Partial Data Report covering the portion of the work completed by his organization (including data on the pressure test if conducted by the stamp holder performing the field work) to the Manufacturer responsible for the Code vessel. The vessel Manufacturer applies his U Stamp in the presence of a representative from his Inspection Agency and completes the Form U-1 or U-1A Manufacturer's Data Report with his Inspector.
In all three alternatives, the party completing and signing the Form U-1 or U-1A Manufacturer's Data Report assumes full Code responsibility for the vessel. In all three cases, each Manufacturer's Quality Control System shall describe the controls to assure compliance for each Code stamp holder.
(i) For some design analyses, both a chart or curve and a formula or tabular data are given. Use of the formula or tabular data may result in answers which are slightly different from the values obtained from the chart or curve. However, the difference, if any, is within practical accuracy and either method is acceptable.
U-3 STANDARDS REFERENCED BY THIS
DIVISION
(a) Throughout this Division references are made to various standards, such as ANSI standards, which cover pressure-temperature rating, dimensional, or procedural standards for pressure vessel parts. These standards, with the year of the acceptable edition, are listed in Table U-3.
(b) Rules for the use of these standards are stated elsewhere in this Division.
Either U.S. Customary, SI, or any local customary units may be used to demonstrate compliance with all requirements of this edition, e.g., materials, design, fabrication, examination, inspection, testing, certification, and overpressure protection.
In general, it is expected that a single system of units shall be used for all aspects of design except where unfeasible or impractical. When components are manufactured at different locations where local customary units are different than those used for the general design, the local units may be used for the design and documentation of that component. Similarly, for proprietary components or those uniquely associated with a system of units different than that used for the general design, the alternate units may be used for the design and documentation of that component.
For any single equation, all variables shall be expressed in a single system of units. When separate equations are provided for U.S. Customary and SI units, those equations must be executed using variables in the units associated with the specific equation. Data expressed in other units shall be converted to U.S. Customary or SI units for use in these equations. The result obtained from execution of these equations may be converted to other units.
Production, measurement and test equipment, drawings, welding procedure specifications, welding procedure and performance qualifications, and other fabrication documents may be in U.S. Customary, SI, or local customary units in accordance with the fabricator's practice. When values shown in calculations and analysis, fabrication documents, or measurement and test equipment are in different units, any conversions necessary for verification of Code compliance and to ensure that dimensional consistency is maintained, shall be in accordance with the following:
(a) Conversion factors shall be accurate to at least four significant figures.
(b) The results of conversions of units shall be expressed to a minimum of three significant figures.
Conversion of units, using the precision specified above shall be performed to assure that dimensional consistency is maintained. Conversion factors between U.S. Customary and SI units may be found in the Nonmandatory Appendix, Guidance for the Use of U.S. Customary and SI Units in the ASME Boiler and Pressure Vessel Code. Whenever local customary units are used the Manufacturer shall provide the source of the conversion factors which shall be subject to verification and acceptance by the Authorized Inspector or Certified Individual.
Material that has been manufactured and certified to either the U.S. Customary or SI material specification (e.g., SA-516M) may be used regardless of the unit system used in design. Standard fittings (e.g., flanges, elbows, etc.) that have been certified to either U.S. Customary units or SI units may be used regardless of the units system used in design.
All entries on a Manufacturer's Data Report and data for Code-required nameplate marking shall be in units consistent with the fabrication drawings for the component using U.S. Customary, SI, or local customary units. It is acceptable to show alternate units parenthetically. Users of this Code are cautioned that the receiving jurisdiction should be contacted to ensure the units are acceptable.
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PRESSURE RELIEF DEVICES
UG-125 GENERAL
(a) All pressure vessels within the Scope of this Division, irrespective of size or pressure, shall be provided with pressure relief devices in accordance with the requirements of UG-125 through UG- 137.
(1) It is the responsibility of the user to ensure that the required pressure relief devices are properly installed prior to initial operation.
(2) It is the responsibility of the user or his/her designated agent to size and select the pressure relief device(s) based on its intended service. Intended service considerations shall include, but not necessarily be limited to, the following:
(a) normal operating and upset conditions
(b) fluids
(c) fluid phases
(3) These pressure relief devices need not be supplied by the vessel Manufacturer.
(4) Unless otherwise defined in this Division, the definitions relating to pressure relief devices in Section 2 of ASME PTC 25 shall apply.
(b) An unfired steam boiler, as defined in U-1(g), shall be equipped with pressure relief devices required by Section I insofar as they are applicable to the service of the particular installation.
(c) All pressure vessels other than unfired steam boilers shall be protected by a pressure relief device that shall prevent the pressure from rising more than 10% or 3 psi (20 kPa), whichever is greater, above the maximum allowable working pressure except as permitted in (1) and (2) below. (See UG-134 for pressure settings.)
(1) When multiple pressure relief devices are provided and set in accordance with UG-134(a), they shall prevent the pressure from rising more than 16% or 4 psi (30 kPa), whichever is greater, above the maximum allowable working pressure.
(2) When a pressure vessel can be exposed to fire or other unexpected sources of external heat, the pressure relief device(s) shall be capable of preventing the pressure from rising more than 21% above the maximum allowable working pressure. Supplemental pressure relief devices shall be installed to protect against this source of excessive pressure if the pressure relief devices used to satisfy the capacity requirements of UG-125(c) and UG-125(c)(1) have insufficient capacity to provide the required protection. See Nonmandatory Appendix M, para. M-13 for cases where the metal temperature due to fire or other sources of external heat can cause vessel failure prior to reaching the MAWP.
